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  • Surlon Power LFP| Lighting Battery-LFP 25.6V12.8Ah
  • Surlon Power LFP| Lighting Battery-LFP 25.6V12.8Ah

Surlon Power LFP| Lighting Battery-LFP 25.6V12.8Ah

No.LB09
OEM lighting pack review: 25.6V 12.8Ah LiFePO4 battery with 28.8V charging and a connector built to your drawing. Check driver and charger fit first.
  • Surlon Power LFP| Lighting Battery-LFP 25.6V12.8Ah

Description

Product Overview

The LB09 is a 25.6V 12.8Ah LiFePO4 battery for lighting equipment that has to keep working when the mains supply does not: self-contained emergency luminaires, exit signs, solar street lights, pathway and bollard lights, industrial high-bay emergency units and rechargeable work lights. It is a maintenance-free lithium pack rather than a lead-acid block, so there is no electrolyte to top up, no terminal corrosion to chase and no acid deposit to clean off.

Running at 25.6V nominal instead of 12.8V changes what the rest of the luminaire has to do. For the same wattage the pack delivers roughly half the current, so wiring and driver losses fall and longer cable runs inside a pole stay practical. That is why a 25.6V battery pack for street lighting systems is normally paired with a 24V-class LED driver or a charge controller set for an eight-cell LiFePO4 profile, and why the charger and cut-off settings deserve as much attention as the capacity figure.

Nothing about the interface is fixed until you fix it. The connector is supplied to customer requirements, and changes to lead length, case detail and protection thresholds are reviewed against your drawing before they are confirmed. That flexibility is exactly why these packs are built by a LiFePO4 battery factory to an approved specification rather than picked off a shelf — and it is also why the interface has to be written down before anything is built.

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Specifications

ItemValue
Product modelLB25.6V12.8Ah
Nominal voltage / capacity25.6V / 12.8Ah
Usable capacity327Wh
Internal resistance≤60 mΩ
Dimensions (L × W × H)(186 ± 3) × (166 ± 3) × (76 ± 2) mm
Weight3.1kg
Charging voltage28.8V
Standard / trickle charge current10A / 10A
Discharging voltage20V
Discharging current10A
ConnectorAccording to customer requirements
Charging / discharging temperature0 to 60 °C / −20 to 65 °C
Storage temperature-20~60℃
Design life5year 55℃
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Mechanical Fit & Enclosure Interface

  • Compartment and tolerance: plan the holder around the tolerance band rather than the nominal case size, and leave room at the lead exit for the connector body and its bend radius.
  • Pole-top and head mounting: in pole-top and head-mounted luminaires the 25.6V battery pack for street lighting systems often sits in a pole-top box or behind the LED module, where summer soak temperature and cable routing matter more than they do on a bench.
  • Load path: define fixing points and orientation on the drawing; the bracket or tray should carry the pack's mass, not the connector or the wiring.
  • Connector interface: the connector is supplied to customer requirements, so send the mating part, the pinout, the polarity convention, the lead length and the wire gauge you need.
  • Cable route and strain relief: keep the wiring clear of the driver heatsink, fix it at intervals, and specify a service loop if the pack is replaced in the field.
  • Replacement fit: measure the pack you are removing and its holder; a lead-acid block of similar capacity has different proportions, terminal positions and a different mass distribution.
  • Service access: allow a technician to disconnect and lift the pack without dismantling the driver or the optical assembly.
  • Drawing sign-off: approve the outline, mounting and connector views before samples are built — those three views are what production is checked against.

Charging, Discharge & Operating Conditions

The 25.6V 12.8Ah LiFePO4 battery charges at 28.8V with a 10A standard charge current and a 10A trickle current, so the charger must be set for a LiFePO4 profile at that voltage. A lead-acid charger whose float sits below the LiFePO4 absorption point will leave the pack short of full charge, and one that holds it at a high float for long periods is equally unkind. Confirm absorption, termination and temperature-compensation settings before the first charge, and check that the charger can be inhibited while the pack is cold.

On the discharge side the pack is specified down to 20V at a 10A discharge current. Set the driver or controller cut-off with margin above that figure so a cold morning or a deep dimming profile does not shut the luminaire down while usable reserve remains, and check the driver's startup current separately: inrush on a cold start is not the same as the steady load, and it is the number that trips protection.

Operating limits follow the chemistry — charging from 0 to 60 °C, discharging from −20 to 65 °C, storage from −20 to 60 °C. In a sealed luminaire head that usually means keeping the pack away from the driver's hot spot and giving the charge circuit a way to block charging below freezing. For storage, ask for the state of charge and inspection interval for this model rather than applying one rule to every battery.

Protection functions and their thresholds are defined per configuration, so request them for the revision you are buying instead of assuming a standard set. That detail decides whether a low-temperature charge is genuinely blocked or whether the pack simply reports a fault after the fact.

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OEM Configuration Request

  1. Describe the luminaire: emergency, solar street, area or portable, together with the LED driver or controller input window, the steady load and the startup current.
  2. State the charging source and its profile — mains charger, solar controller or an integrated emergency driver — with the voltage and current limits it can hold.
  3. Send the mechanical package: compartment drawing, fixing points, cable route, mating connector, pinout and polarity.
  4. Set the operating environment: indoor or outdoor, ambient range, enclosure sealing and the backup duration the finished luminaire must deliver.
  5. Give the frame around the project: sample quantity, expected annual volume and destination market, so the documents can be scoped at the same time.
  6. Review the proposal — drawing, specification revision, connector definition and protection functions — and ask the LiFePO4 battery factory to confirm in writing what is fixed and what can still change.
  7. Approve the drawing and the specification revision before the sample is built; that pair is the reference for everything that follows.

Sample Validation & Production Approval

  • Agree the criteria first: write down what the sample has to prove — runtime, startup, charging, fit — before it is built, so the result is a decision rather than an opinion.
  • Test in the luminaire: charge and discharge the 25.6V battery pack for street lighting systems in the actual head with the actual driver and charger, and record loaded voltage, startup behaviour and runtime at the dimming level you will run.
  • Repeat at temperature: run the runtime check again at the top of the ambient range you expect; a pack that performs on the bench can behave differently in a closed housing.
  • Check the interface: connector mating, polarity, latch retention, lead length and strain relief, plus the mounting fixings and the service loop.
  • Confirm the protection response: verify that cut-off behaviour at end of discharge matches what the driver expects, and that charging is genuinely inhibited at low temperature.
  • Freeze the revision: record the approved sample, the drawing and the specification revision it represents; production is compared against that set, not against a verbal description.
  • Agree the inspection: decide what is checked on each batch — appearance, dimensions, connector, open-circuit voltage, charging — and who signs it off.
  • Use cases are not approvals: the lighting applications this pack is designed around are a starting point; acceptance comes from testing the configuration in your own luminaire.
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Technical Documents & Declaration Files

DocumentWhat it defines
Model specificationThe current issue for the approved configuration, with electrical limits and protection functions
Outline drawingEnvelope, fixing points, connector position, lead length and polarity
Electrical data sheetCharge and discharge limits, cut-off behaviour and temperature ranges
Test reportTests carried out on the exact configuration being supplied
Transport documentsLithium battery papers required for the destination and mode of carriage
Handling and storage instructionsCharging, storage state of charge, inspection interval and fault reporting
Declaration fileWhich declarations are available for the pack and the market they cover
Surlon Power LFP| Lighting Battery-LFP 25.6V12.8Ah

Ordering & Delivery

  1. Send the luminaire details, the drawing and the quantity you expect per build so the quotation is written against a defined configuration.
  2. Confirm the connector, lead length, polarity and any marking against your drawing before the order is released.
  3. Ask your sales contact about sample availability and the sample schedule for the configuration you have chosen.
  4. Confirm the production lead time, the packing method and the delivery terms in the written quotation; they depend on the configuration and the destination.
  5. Confirm the documents and shipping papers your market requires before dispatch.
  6. Ask for a written order confirmation that names the model, the revision and the connector you approved.
Surlon Power LFP| Lighting Battery-LFP 25.6V12.8Ah

Technical Support & Model Matching

Technical questions reach the people who build the packs. Our engineering group in Shenzhen reviews your device's voltage window, load profile, enclosure space and charger before proposing a configuration; our sample group then builds units so you can validate fit and runtime before production. Cell selection, BMS design and pack assembly stay in-house, with quality checks in process and at final inspection, and a documentation team handling certificates, test reports and shipping papers. When a unit behaves unexpectedly in the field, our engineers help trace the fault and advise on installation and commissioning.

Surlon Power LFP| Lighting Battery-LFP 25.6V12.8Ah

FAQ

Can this pack replace the battery already fitted in our luminaire?

Only after both halves of the interface are compared. Send the pack you are removing, the driver details and the charger details, and the proposed 25.6V 12.8Ah LiFePO4 battery is reviewed against them for chemistry, charge profile, cut-off behaviour, connector and compartment. A matching voltage label settles very little: two packs can agree on nominal volts and still differ in termination, protection thresholds or lead arrangement.

How do we estimate lighting runtime before committing to a design?

Start from the 327Wh usable capacity, subtract driver and wiring losses, derate for the coldest and hottest conditions the luminaire will see, and keep a reserve for capacity fade at the end of the design life. Then confirm the figure with a sample test on the actual load and the actual cut-off. For street lighting the overnight dimming profile matters more than the headline watt-hour number, so test against the profile you will really run.

Can the connector and the enclosure interface be customized?

Feasibility is decided against a drawing. Send the mating connector, the pinout, the polarity convention, the lead length and the installation drawing, and the LiFePO4 battery factory confirms what can be built and what any change does to the specification. Changes to the case or the internal layout take longer than a lead or connector change, so raise them early rather than at the sample stage.

Which documents should an overseas OEM request?

Ask for the current model specification and the outline drawing for the configuration you are buying, the test reports that apply to that exact configuration, and the transport papers required for lithium batteries into your market. Check that every document names the same model and revision as the pack on the order — a report for a different pack or a general company statement does not cover yours.

Is the five-year design life a warranty?

No. The five-year figure is a design life at 55 °C; it describes how the pack is designed, not a cycle-life test result and not a guarantee of service in your luminaire. Real life depends on depth of discharge, ambient temperature and charging practice, so ask for cycle data measured under conditions close to your application and validate it with a sample before quoting a service life to your own customers.

Surlon Power LFP| Lighting Battery-LFP 25.6V12.8Ah

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